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Cardamom Color Sorting Machine

Cardamom Color Sorting Machine

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Precision Sorting With Double Side Cameras

Equipped with 5400 pixel double side CCD cameras, this color sorting machine delivers unmatched detection capabilities. It accurately identifies and separates defective or discolored cardamom, ensuring only the highest quality product proceeds for packaging or further processing. The technology is reliable for a variety of grains and spices, making it a versatile tool for your facility.


User-Friendly Controls and Fast Operation

Operate the machine with ease using an intuitive touch screen interface. The PLC-based control system enhances sorting efficiency and operational reliability. The fast ejector valve response time (1 ms) maintains high output rates, supporting demanding production environments where accuracy and speed are critical to business success.


Versatile for Multiple Applications

This color sorter is designed primarily for cardamom but can also be employed for other grains and spices in the food industry. It handles capacities ranging from 300 to 500 kg/h, adapting to your production requirements. Its high humidity tolerance and robust design make it suitable for various processing environments across India.

FAQ's of Cardamom Color Sorting Machine:


Q: How does the Cardamom Color Sorting Machine achieve high sorting accuracy?

A: The machine uses double side 5400 pixel full-color CCD cameras and precise LED lighting to detect and remove defective cardamom or impurities. Its advanced image processing and separate ejector system ensure up to 99% sorting accuracy.

Q: What is the process for operating this color sorter?

A: Operation is simplified with a touch screen interface and PLC-based control system. After connecting to the air compressor (5HP, oil-free recommended) and adjusting the air pressure (0.5-0.8 MPa), you load the product, select your sorting parameters, and start the sorting process.

Q: Where can this sorting machine be used?

A: This machine is ideal for spice processing units, food industry facilities, and any business dealing with cardamom or similar grains. Its robust design allows installation across different industrial environments in India.

Q: What benefits does this sorting machine offer to manufacturers and exporters?

A: It dramatically reduces manual labor and ensures consistent product quality by removing impurities and discolored grains with high precision. The efficiency and scalability support higher throughput and better export standards.

Q: When should the air compressor be used and what specifications are required?

A: The air compressor is necessary for the ejector system to function. A 5HP, oil-free air compressor is recommended, operating at 0.5-0.8 MPa, to ensure efficient rejection of defective materials during sorting.

Q: How is the machine maintained for reliable use?

A: Routine maintenance should include regular cleaning of camera lenses, inspection of ejector valves, and ensuring proper functioning of the PLC control and air pressure system. Adhering to these practices sustains durability and optimal performance.


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