Half Boiled Rice Color Sorter
Half Boiled Rice Color Sorter
Advanced CCD Camera Color Sorting Technology
Equipped with a state-of-the-art CCD camera and high-intensity LED lighting, this sorter detects subtle color differences and defects in half boiled rice grains. This precise technology ensures your final product meets strict quality standards, with a reject ratio as low as 0.2%, maximizing both yield and customer satisfaction.
Designed for Efficiency and Ease of Use
The color sorter features a 10-inch color touch screen interface that enables simple adjustments, monitoring, and real-time error messages. The stainless steel construction ensures durability, while the low noise emission and high capacity (up to 7 tons per hour) cater to demanding commercial and industrial environments.
The support of our experts enables us to deliver a flawless range of Smart Cruze V3 Color Sorter to our customers as per industry based requirements. This sorter is used for sorting and polishing various grains such as rice, wheat, dal, etc. Offered sorter is engineered under the guidance of our deft professionals by utilizing advanced techniques and supreme quality components. Our valuable clients can avail the provided Smart Cruze V3 Color Sorter in different specifications at industry leading prices.
Features:
- Excellent functionality
- Operational fluency
- Strong construction
- Energy efficient
- RGB Tri-chromatic Color Camera: High speed HD camera Resolution:5400*3 lines pixels with trichromatic (rgb) color spectrums Both front and back view cameras are digitally aligned with digital alignment technology.
- Image Acquisition System: The color sorter machine features a High-Precision Image Acquisition System that captures detailed images at high speed using advanced cameras.lt ensures accurate detection of even the finest color differences and defects. This system enhances sorting precision and improves overall product quality.
- Wi-Fi Control System: This machine comes equipped with a Wi-Fi System for seamless remote monitoring and control. Users can access real-time performance data, receive alerts, and update settings from anywhere. This smart connectivity enhances convenience, reduces service time, and boosts productivity.
- Vibrator Tray: Compared to the T20 model, the T20 Square machine features an upgraded vibrator system with enhanced speed and efficiency, the integration of advanced sensors that ensure precise material flow and consistent feed rate for optimal sorting performance.
- Automatic Intelligent Dust Removal: Our color sorter machine features an Intelligent Dust Removal System that ensures consistent sorting accuracy by keeping the camera and sensors clean.It automatically detects and removes dust, reducing manual maintenance and downtime. This smart system enhances performance, extends machine life, and maintains top efficiency.
- Image Dimming System: It is equipped with an Automatic Dimming System that adjusts lighting intensity based on material flow and type.This ensures optimal image clarity under varying conditions for accurate sorting. The system improves performance, reduces energy consumption, and extends LED life.
- 10' Inch Color HMI: Mini computer based touch screen Uncountable storage capacity for saving different program modes User interfaced touchscreen with live communication technology
- User Defined Background With Color Led: Low energy consumption led lighting Improves fine RGB illumination in background Enhancing defects recognition systems by varying different backgrounds for Different types of grains
| Chute Option Available | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
|---|---|---|---|---|---|---|---|---|---|---|
| Chute Distribution (P+S+F) | 1 | 1+1 (or) 1+(40+21) | 2+1 (or) 2+(40+21) | 2+1+1 (or) 2+1+(40+21) | 3+1+1 (or) 3+1+(40+21) | 4+1+1 (or) 4+1+(40+21) | 4+2+1 (or) 4+1+2 (40+21) | 5+2+1 (or) 5+1+1+1 | 6+2+2 (or) 6+2+1+1 | 7+3+2 (or) 7+2+2+1 |
| Output (TPH) for Rice/Dal | 0.5 to 1.5 | 1 to 2 | 1.5 to 2.5 | 2 to 4 | 3 to 5 | 3.5 to 5.5 | 4 to 6 | 5 to 7 | 6 to 8 | 7 to 9 |
| No. of Cameras (F & R) | 1+1 | 2+2 | 3+3 | 4+4 | 5+5 | 6+6 | 7+7 | 8+8 | 10+10 | 12+12 |
| Air Requirement @7.5 cm² | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 7.5 HP Screw | 10 HP Screw | 15 HP Screw | 20 HP Screw | 25 HP Screw | 25 HP Screw | 30 HP Screw | 30 to 40 HP Screw | 40 HP Screw | 50 HP Screw |
| Dimension (LxWxH) ft | 2.92x4.88x5.97 | 4.14x4.88x5.97 | 5.19x4.88x5.97 | 6.33x4.88x5.97 | 7.46x4.88x5.97 | 8.59x4.88x5.97 | 9.73x4.88x5.97 | 10.87x4.88x5.97 | 13.83x4.88x5.97 | 16x4.88x5.97 |
| Cabin Dimension (LxWxH) ft | 7x10x8 | 8x10x8 | 9x10x8 | 10x10x8 | 12x10x8 | 13x10x8 | 14x10x8 | 16x10x8 | 18x10x8 | 20x10x8 |
Technical Details 
Technical Details
Advanced CCD Camera Color Sorting Technology
Equipped with a state-of-the-art CCD camera and high-intensity LED lighting, this sorter detects subtle color differences and defects in half boiled rice grains. This precise technology ensures your final product meets strict quality standards, with a reject ratio as low as 0.2%, maximizing both yield and customer satisfaction.
Designed for Efficiency and Ease of Use
The color sorter features a 10-inch color touch screen interface that enables simple adjustments, monitoring, and real-time error messages. The stainless steel construction ensures durability, while the low noise emission and high capacity (up to 7 tons per hour) cater to demanding commercial and industrial environments.
FAQs of Half Boiled Rice Color Sorter:
Q: How does the Half Boiled Rice Color Sorter achieve high sorting accuracy?
A: This sorter uses advanced CCD camera color sorting paired with a high-intensity LED lighting system to detect and separate even minute color differences and impurities. With an accuracy rate of 99%, the system ensures only pure, quality rice is selected for output.Q: What is the process for operating the color sorter?
A: Operation involves feeding half boiled rice into the machine, where grains pass under CCD cameras and LEDs. The touch screen control system allows users to set sorting parameters. Unwanted grains are automatically ejected using precise air jets, with all controls accessible via the user-friendly interface.Q: When should the air compressor be used, and what are its requirements?
A: An air compressor is necessary during sorting to actuate the ejection system that removes defective grains. The machine requires an air pressure of 0.6-0.8 MPa for optimal performance, and the compressor is available as an optional accessory.Q: Where can this color sorter be installed and used?
A: Designed for commercial and industrial usage, the color sorter is suitable for rice processing facilities, export houses, and manufacturing units. Its robust build and wide operating temperature range (-10C to 50C) make it ideal for varied climates and setups across India.Q: What are the main benefits of using this half boiled rice color sorter?
A: Key benefits include elevated final product quality, reduced waste (as indicated by the low reject ratio), high processing speed (up to 7 tons per hour), low noise operation, and efficient control thanks to the intuitive touch screen interface.Q: How does the control system enhance the sorting process?
A: The integrated 10-inch color touch screen provides easy access to system settings, real-time monitoring, and diagnostic alerts, enabling users to promptly make adjustments and maximize sorting efficiency.Q: What materials and construction features support long-term use?
A: Constructed with a durable stainless steel body, the machine resists corrosion and wear, making it ideal for high-frequency, industrial applications where longevity and reliable performance are essential.Enquiry
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