Wheat Sorting Machine

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Advanced CCD Camera Optical Sorting

Our Wheat Sorting Machine is equipped with CCD camera-based optical sorting, enabling full-color high-speed detection of impurities, defects, and off-color grains. With 6 dedicated channels, the machine ensures meticulous separation by leveraging real-time data captured by advanced sensors, offering consistent and high-throughput results for bulk wheat processing.

Intuitive Operation and High Efficiency

Featuring a 10.4-inch touch screen interface, the system allows for intuitive user control and monitoring. Efficient LED illumination with a lifespan of up to 50,000 hours ensures stable operation. With a powerful 7.5 HP air compressor and optimal air pressure, the machine achieves a capacity of 2.53.0 tons per hour while maintaining quiet operation (75 dB).

Comprehensive Support for Agro-Industry Needs

Specially designed for use in grain processing plants and agro-food industries, this machine suits multiple wheat types and operates flawlessly on standard 220V/50Hz power. After-sales service is readily available, providing peace of mind for exporters, manufacturers, and suppliers seeking reliable sorting solutions within India.

FAQs of Wheat Sorting Machine:

Q: How does the CCD camera-based optical sorting technology work in the Wheat Sorting Machine?

A: The machine uses high-speed, full-color CCD cameras to continuously scan wheat grains as they pass through. Advanced image processing algorithms detect defects or foreign materials based on color differences, and high-speed air jets are triggered to separate impurities, ensuring only high-quality wheat makes it to the final output.

Q: What wheat varieties and industries is this machine suitable for?

A: This optical sorting machine is compatible with various wheat varieties and is specifically designed for agro-food industries and grain processing plants, including exporters, manufacturers, and suppliers involved in bulk grain handling.

Q: When should the air compressor and air pressure be set for optimal operation?

A: For peak performance, the air compressor (7.5 HP) should provide an air pressure between 0.81.0 MPa during sorting processes. Proper air pressure ensures accurate and consistent ejection of defective grains, optimizing sorting efficiency and accuracy.

Q: Where can the Wheat Sorting Machine be installed and operated?

A: The machine is suitable for installation in agro-food processing facilities, commercial grain warehouses, and industrial plants across India. Its robust build and compact dimensions allow for easy integration into existing production lines.

Q: What is the typical sorting process for wheat grains with this machine?

A: Bulk wheat grains are fed into the machine, which uses its CCD cameras and sensors to scan each grain. Defective, off-color, or foreign particles are detected and removed via air jets, while sorted, quality wheat grains are collected for further processing or packaging.

Q: How can operators benefit from the machines display and LED illumination?

A: The 10.4-inch touch screen provides an intuitive interface for real-time monitoring and control, while the durable LED lighting ensures consistent illumination and minimal maintenance, contributing to continuous and reliable operation.

Q: What are the main benefits of using this optical wheat sorting machine?

A: Key advantages include high sorting accuracy (99.99%), significant output capacity (2.53.0 TPH), low noise level (75 dB), efficient energy use, reliable after-sales service, and suitability for sorting multiple wheat varieties, making it an invaluable asset for grain processing operations.

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