Wheat Color Sorter

To cater to the inclusive potential of the industry, we are coming forward with latest Wheat Color Sorter. Our provided sorter is an excellent functioning machine for minimizing the time of removing impurities from grains. The offered sorter is manufactured with the help of cutting-edge technology and by utilizing fine grade components under the stern guidance of our dexterous professionals at our well-equipped production unit. Moreover, this Wheat Color Sorter can be availed from us in different specifications to meet the diversified requirements of clients.

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Advanced Sorting Technology

Utilizing high-resolution 2048 pixel CCD cameras and LED-based illumination, this color sorter distinguishes wheat grains by color, size, and shape. Its multiple sorting modes provide exceptional accuracy and flexibility, catering to varied grain qualities and requirements. This ensures the consistent removal of unwanted materials.

User-Friendly Operation and Multi-Language Support

The machine is designed for seamless user interaction through its intuitive touch screen interface, featuring multi-language support. This makes it accessible to operators from diverse backgrounds and simplifies sorting mode adjustments, system monitoring, and troubleshooting.

Robust Build and Efficient Design

Engineered with a stainless steel body and efficient three-channel system, the sorter excels in high-output environments. Its vibration and chute feeding mechanism ensure a smooth flow of grains, complemented by low rejection rates. The machine is built for durability and easy upkeep, ideal for continuous operation in busy wheat milling settings.

FAQs of Wheat Color Sorter:

Q: How does the Wheat Color Sorter improve grain sorting accuracy?

A: The Wheat Color Sorter employs high-resolution 2048 pixel CCD cameras coupled with advanced image processing algorithms. It examines wheat grains for color, shape, and size, ensuring an impressive 99.99% accuracy in sorting, effectively filtering out impurities and substandard grains.

Q: What are the key steps in the color sorting process?

A: The process starts with the vibration and chute feeding system, which delivers wheat grains evenly. CCD cameras then capture detailed images, while the advanced LED lighting enhances visibility. The system analyzes each grain, and if a defect is detected, a targeted air jet removes the undesirable piece, resulting in a clean output.

Q: When should you consider using a Wheat Color Sorter in your facility?

A: A Wheat Color Sorter should be used when consistent grain quality, minimal rejection rates, and high sorting capacity are critical for your operation. Its particularly beneficial for wheat milling plants and grain processing factories aiming to enhance productivity and product purity.

Q: Where can this color sorter be installed?

A: This sorter is ideally installed in wheat milling plants or grain processing factories. Its compact size and robust construction allow integration into existing production lines, making it suitable for exporters, manufacturers, and suppliers in India and similar settings.

Q: What is the benefit of using multi-language touch screen control?

A: The multi-language touch screen interface streamlines user interaction, allowing operators to easily set parameters, monitor performance, and troubleshoot issues, regardless of their language proficiency. This reduces training time and operational errors.

Q: How does the feeding system enhance machine performance?

A: The vibration and chute-based feeding system ensures even and steady grain flow, minimizing clogging and maintaining optimal sorting speed. This mechanism maximizes throughput, contributing to its high output capacity of up to 5000 kg/hr.

Q: What after-sales services are included?

A: Comprehensive after-sales support is offered, including installation assistance, operator training, technical guidance, and prompt maintenance or repair services. This ensures the long-term reliability and peak performance of the Wheat Color Sorter.

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Wheat Color Sorter