Grains Color Sorter Machine

Grains Color Sorter Machine

Our better understanding and in-depth expertise coupled with the team of experienced professionals assist us in delivering excellent quality Grains Color Sorter Machine. Strong in construction and need less maintenance, this machine is used to remove discolored, insect damage & spotted grains. Offered machine is precisely fabricated by making use of premium grade components at our well-defined manufacturing unit under the experts' direction. The offered Grains Color Sorter Machine can be availed from us in numerous technical specifications.

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Advanced Color Sorting Precision

Utilizing sophisticated CCD camera-based technology and high-resolution optical lenses, the machine ensures unmatched sorting accuracy for grains. Fast-reacting ejectors paired with microcomputer controls and 240 channels handle substantial volumes efficiently, making it suitable for large-scale operations and quality-conscious exporters.

Intuitive Touch Screen Control

The 7-inch color touch panel provides a straightforward interface for operators, allowing easy adjustments and monitoring. Clear graphical feedback enhances user experience, enabling precise setting of sorting parameters and real-time process oversight for optimal performance.

Robust, Hygienic, and Efficient Design

Crafted from stainless steel with an automatic dust cleaning system, the sorter offers durability and reduced maintenance needs. Powered by energy-efficient LED illumination and designed to operate quietly (75 dB), it supports stringent export and food safety standards, ensuring excellent working conditions.

FAQs of Grains Color Sorter Machine:

Q: How does the Grains Color Sorter Machine identify and separate grains by color?

A: The machine uses advanced CCD camera technology paired with high-resolution optical lenses to detect color variations in grains as they pass through the sorting channels. Fast response ejectors remove grains that do not match the set color parameters, ensuring precise separation.

Q: What types of grains can be sorted using this machine?

A: This sorter is designed to handle a wide variety of grains, including rice, wheat, pulses, seeds, and beans. Its adaptable sorting system can be customized for different grain types and colors, making it suitable for diverse agricultural applications.

Q: When is an air compressor required for operation?

A: An air compressor is vital during active sorting, as it supplies the required pressure (0.6-0.8 MPa) to the fast response ejectors. Consistent air supply ensures efficient removal of defective grains and maintains the machines high-speed sorting capability.

Q: Where can this color sorter be installed and used?

A: The machine is suitable for installation in grain processing plants, rice mills, pulses factories, and export-oriented facilities across India. It operates effectively within a temperature range of -10C to 40C, offering flexibility in various industrial and climatic environments.

Q: What is the sorting process involved in the machines operation?

A: Grains are loaded into the sorter and passed under CCD cameras illuminated by LED lights. The system analyzes each grains color and sends signals to the microcomputer control unit. Ejectors quickly remove out-of-spec grains based on detected color discrepancies, resulting in accurate sorting output.

Q: How does the automatic dust cleaning system benefit the sorting operation?

A: The automatic dust cleaning system keeps the cameras, lenses, and optical paths clear, preventing build-up that can disrupt sorting quality. This feature ensures consistent performance, reduces downtime for manual cleaning, and helps maintain accuracy over long periods of use.

Q: What are the main advantages of using this grains color sorter for export?

A: Exporters benefit from high accuracy (99.8%), large capacity (up to 6 tons/hour), and ISO 9001:2015 certification, ensuring quality output that meets international standards. The sorters robust design, efficient cleaning system, and user-friendly controls help maximize productivity and product quality for global markets.

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