HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Advanced Camera Resolution for Superior Sorting

The grains color sorter boasts a 5400 x 3 pixel RGB full-color camera system, enabling detailed identification of grains. Coupled with CCD sensor photoelectric sorting, it ensures each grain is examined precisely, minimizing errors and increasing sorting accuracy for diverse materials.

Efficient Sorting Method and Feeding

Utilizing a vibration feeding system, the machine ensures consistent and even distribution of grains for optimal sorting. Its 192 sorting channels accommodate high-volume processing, maintaining operational efficiency and supporting rigorous industrial demands.

User-Friendly Interface and Operation

Equipped with a 10-inch HD touchscreen, operators can easily adjust settings and monitor sorting in real time. The interface simplifies usage, allowing quick setup and system management even in busy industrial environments.

Green Design with LED Lighting

The use of LED lighting provides reliable and energy-efficient illumination for the sorting process. This design not only aids in clear grain recognition but also contributes to lower energy consumption and sustainable operation.

FAQs of Grains Color Sorter:

Q: How does the Grains Color Sorter identify and separate defective grains?

A: The sorter utilizes a high-resolution RGB camera (5400 x 3 pixel) combined with CCD sensor photoelectric technology to detect and categorize grains based on color discrepancies, ensuring accurate identification and removal of defective or contaminated grains.

Q: What types of grains can be processed with this sorting machine?

A: This color sorter is engineered to handle a wide range of grains, including rice, wheat, pulses, beans, seeds, millet, peanuts, and corn, making it suitable for diverse sorting requirements in the grain industry.

Q: What benefits does the vibration feeding system provide during operation?

A: The vibration feeding system ensures even and consistent distribution of grains, optimizing the accuracy of sorting and reducing clogging or jams, which helps in maintaining continuous high-capacity processing.

Q: When should routine maintenance be performed on the machine?

A: Routine maintenance is recommended based on usage hours, typically once every few months, to ensure sustained high performance, prevent downtime, and prolong the machines lifespan.

Q: Where is this grains color sorter typically installed and utilized?

A: Designed for industrial use, the sorter is commonly installed in grain processing factories, rice mills, and export facilities, particularly by exporters, manufacturers, and suppliers in India who require efficient, high-capacity sorting solutions.

Q: What is the sorting process flow in this machine?

A: Grains are fed via the vibration feeding system into the sorter, where the CCD sensors and RGB camera inspect each grain. Defective items are isolated and removed automatically, with sorted output collected for packaging or further processing.

Q: What are the key benefits of using this color sorter for industrial grain sorting?

A: The main benefits include exceptional sorting accuracy (up to 99.9%), low reject rate (<0.2%), rapid throughput (3-6 tons/hour), reduced labor costs, improved grain quality, user-friendly touchscreen control, and reliable, energy-efficient operation.

Enquiry

Grains Color Sorter