The Mark Tea Color Sorter machine is a state-of-the-art soluon designed to enhance tea quality by efficiently removing color defects and impuries. Equipped with advanced opcal sensors and Al-driven technology, it precisely sorts tea leaves based on color, ensuring superior quality in every batch.
Features
- High Speed HD Camera
- 5400 X 3 Pixel Tri Chromatic RGB Scanner
- Intelligent Image Processing
- Multi-Function, Multi-Purpose
- AI-Sorting Technology
- User Friendly Interface
- HD Lens - For Accurate Sorting
- Excellent Sorting Accuracy
- Conveyor Belt - Efficiently Carries The Material Through Output
- Metal Detector - Accurately Identifies Metal Objects From The Input Material
Specifications of Tea Color Sorter
| Chute Option Available | 2 Chute ( 2 Stage ) |
| Output (TPH) for Tea | 70 to 250 kg per primary chute |
| No. of Camera: (Stage-1+ Satge-2) | 4+4 |
| Air Requirement @7.5/cm2 | 60 CFM |
| Compressor Requirement | 15 HP Screw |
| Dimension (LxWxH) Feet (with Elevator) | 11 x 8.25 x 15 |
| Cabin Dimension (LxWxH) Feet (without Elevator) | 11 x 8.25 x 11.5 |
Technical Details 
Advanced CCD Camera-Based SortingUtilizing high-resolution CCD cameras, this tea color sorter ensures meticulous detection of even minor color variations in tea leaves. The optical sensors, paired with a 63-channel configuration, help achieve a 99.9% accuracy rate. This technology is ideal for exporters, manufacturers, and suppliers demanding consistent quality in bulk processing.
Efficient and Versatile Operation ModesThe machine supports both automatic and manual modes, allowing operators to seamlessly switch as required. This adapts well to different sorting demands and workflow preferences, improving productivity and ease of use for workers in the tea processing industry.
Sturdy Construction and User-Friendly InterfaceEngineered for stable performance, the sorter features robust components, a 7-inch touch display for easy control, and LED illumination for stable, uniform lighting. Its ergonomic design streamlines operation while the sizable 300-400 kg/h capacity meets the needs of large-scale tea processors.
FAQ's of Tea Color Sorter:
Q: How does the Tea Color Sorter use CCD camera technology to enhance sorting accuracy?
A: The Tea Color Sorter employs high-resolution CCD cameras to visually scan and analyze tea leaves in real time. This technology detects the slightest color differences, ensuring precise separation of defective or off-color leaves, and achieves an impressive sorting accuracy of 0.01%.
Q: What is the process for using the Tea Color Sorter in a tea processing facility?
A: Simply connect the sorter to a 220V/50Hz power source, supply compressed air (7.5 HP, 0.6-0.8 MPa), and set up the feed. Operators can monitor and control the process using the 7-inch touch screen. The system automatically sorts tea leaves based on pre-set color criteria, with options for manual adjustments if needed.
Q: When is it beneficial to use both automatic and manual sorting modes?
A: Automatic mode is ideal for routine, high-volume operations where consistent sorting is needed. Manual mode is valuable when specific adjustments or oversight are required for unique batches, trial runs, or fine-tuning, offering operators greater control during special sorting tasks.
Q: Where can this Tea Color Sorter be installed and operated effectively?
A: Designed for tea processing facilities, exporter warehouses, and bulk tea suppliers, the sorter fits easily into standard production lines. Its dimensions and sturdy build (1620 x 1380 x 1830 mm) allow integration in medium to large industrial spaces, primarily within the tea industry across India and export markets.
Q: What are the main benefits of using this Tea Color Sorter for manufacturers and exporters?
A: Key benefits include exceptionally high sorting accuracy (99.9%), stable performance, high capacity (up to 400 kg/h), and minimal noise output (75 dB). This leads to improved product quality, reduced waste, greater efficiency, and higher customer satisfaction for tea manufacturers, exporters, and suppliers.
Q: How does the LED lighting system contribute to the sorter's performance?
A: The integrated LED lighting provides stable and uniform illumination, enhancing the CCD cameras' ability to accurately detect color variations. This consistency ensures reliable sorting results, regardless of ambient light conditions inside the facility.
Q: What maintenance and operational requirements are involved with this machine?
A: Routine maintenance involves checking the air compressor, ensuring clean optics and lighting, and updating software as necessary. Daily operation is straightforward via the touch screen control, and built-in diagnostics assist with upkeep to maintain optimal performance and reliability.
