HIGH SPEED HD CAMERA
Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging
HMI
MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system
FEEDER
Specifications of Commandor:-
| Chute Option Available | 1 Chute 32 Channels | 1 Chute 63 Channels | 1 Chute | 2 Chute | 3 Chute | 4 Chute | 5 Chute | 6 Chute | 7 Chute | 8 Chute | 10 Chute | 12 Chute |
| Chute Distribution (P+S+F) | 1 | 1 | 1 | 1+1 | 2+1 | 2+1+1 | 3+1+1 | 4+1+1 | 4+2+1 | 5+2+1 | 6+2+2
or
6+2+1+1 | 7+3+2
or
7+2+2+1 |
| Output (TPH) for Rice/Dal | 0.500 to 1.0 | 0.75 to 1.5 | 0.75 to 1.5 | 1 to 2 | 1.5 to 2.5 | 2 to 4 | 3 to 5 | 3.5 to 5.5 | 4 to 6 | 5 to 7 | 6 to 8 | 7 to 9 |
| No. of Camera (F&R) | 1+1 | 1+1 | 1+1 | 2+2 | 3+3 | 4+4 | 5+5 | 6+6 | 7+7 | 8+8 | 10+10 | 12+12 |
| Air Requirement @7.5cm² | 15 CFM | 28 CFM | 28 CFM | 38 CFM | 54 CFM | 72 CFM | 96 CFM | 113 CFM | 132 CFM | 150 CFM | 180 CFM | 230 CFM |
| Compressor Requirement | 5 HP Screw | 7.5 HP Screw | 7.5 HP Screw | 10 HP Screw | 15 HP Screw | 20 HP Screw | 25 HP Screw | 25 HP Screw | 30 HP Screw | 30 to 40 HP Screw | 40 HP Screw | 50 HP Screw |
| Dimension (LxWxH) Ft | 1.94 x 4.16 x 4.76 | 3 x 4.65 x 4.81 | 3.63 x 4.88 x 5.97 | 4.1 x 4.88 x 5.97 | 5.19 x 4.88 x 5.97 | 6.33 x 4.88 x 5.97 | 7.46 x 4.88 x 5.97 | 8.59 x 4.88 x 5.97 | 9.73 x 4.88 x 5.97 | 10.87 x 4.88 x 5.97 | 13.83 x 4.88 x 5.97 | 16 x 4.88 x 5.97 |
| Cabin Dimension (LxWxH) Ft | Movable type
with wheel | Movable type
with wheel | 7x10x8 | 8x10x8 | 9x10x8 | 10x10x8 | 12x10x8 | 13x10x8 | 14x10x8 | 16x10x8 | 18x10x8 | 20x10x8 |
Technical Details 
Advanced Sorting TechnologyOutfitted with CCD cameras and Near Infrared (NIR) sensors, the Raisin Color Sorter offers exceptional detection of color and impurities, ensuring optimal quality separation. The LED light source and vibration feeding system provide consistent sorting efficiency and extended machine life.
Ease of Operation and ControlThe intuitive 15-inch HD touch screen combined with PLC controls makes operation straightforward for both manual and automatic modes. The machine is designed for user-friendly adjustment and real-time monitoring of the sorting process.
Robust Industrial DesignConstructed with stainless steel and operating with low noise, the Raisin Color Sorter combines durability with a pleasant work environment. Its 64 sorting channels support continuous processing at an industrial scale, making it ideal for exporters, manufacturers, and suppliers.
FAQs of Raisin Color Sorter:
Q: How does the Raisin Color Sorter identify and separate defective raisins?
A: It uses CCD camera and Near Infrared (NIR) technology to detect color differences and internal impurities among raisins. The system quickly sorts out defective items via a high-speed reject mechanism, achieving a rejection ratio of 10:1.
Q: What are the main benefits of using this automatic color sorter for raisin processing?
A: Key benefits include rapid sorting capacity (23 tons per hour), sorting accuracy above 99%, reduced labor costs, and improved product quality. Its advanced sensors ensure precise removal of unwanted material, enhancing productivity for industrial processors.
Q: When should manual operation mode be used instead of automatic?
A: Manual mode is suitable for calibration, maintenance, or handling small batches that may require customized adjustment. For most high-volume, continuous production runs, the automatic mode delivers optimal sorting efficiency.
Q: Where is the Raisin Color Sorter commonly installed?
A: This sorter is typically used in industrial settings such as raisin and dry fruit processing factories, and food processing plants across India by exporters, manufacturers, and suppliers requiring high-output sorting solutions.
Q: What is the process flow for sorting with this machine?
A: Raisins are fed via the vibration system onto the sorting channels. The CCD camera and NIR sensors inspect each item, and undesired ones are rejected by compressed air. The entire process can be monitored and controlled from the touch screen interface.
Q: How is the feeding system designed to ensure consistent sorting?
A: A vibration feeding mechanism delivers uniform distribution of raisins across 64 tracks, ensuring each raisin passes individually beneath the sensors for accurate sorting and minimal product loss.
Q: What requirements must be met for installation and optimal operation?
A: The machine needs a 220V/50Hz power supply, an air compressor with 1.1 kW output at 0.60.8 MPa, and adequate space for its dimensions (1630 x 1530 x 1850 mm). Regular cleaning and calibration help maintain performance.
