pulses color sorter machine

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Advanced Sorting Principle for Superior Quality

Equipped with high-speed CCD cameras and intense LED lighting, the Pulses Color Sorter Machine swiftly detects variations in color and defects at the granular level. Electromagnetic valves accurately eject rejected materials, ensuring only premium pulses make it through the sorting process, maximizing accuracy and efficiency for high-volume food production environments.

User-Friendly Controls and Adjustable Sorting

Operating in a fully automatic mode, the machine offers intuitive touch screen controls for easy adjustment of sorting parameters and output configurations. Users are able to customize reject ratios and monitor performance in real time, allowing seamless integration into various production scales and requirements.

Built to Endure Industrial Demands

Constructed with industrial-grade stainless steel and designed for low noise levels below 60 dB, the sorter balances durability with operator comfort. It supports external air compressor connections and requires an air pressure of 0.6-0.8 MPa, ensuring consistent operational efficiency and safety.

FAQs of pulses color sorter machine:

Q: How does the Pulses Color Sorter Machine detect and separate defective materials?

A: The machine uses high-speed CCD camera detection combined with powerful LED illumination to identify defects or color differences in pulses. Once detected, electromagnetic valves eject the defective materials within a response time of less than 2 milliseconds, ensuring precision and minimal product loss.

Q: What kind of pulses and grains can be sorted using this machine?

A: The Pulses Color Sorter Machine is designed to handle all types of pulses, grains, and seeds, including beans and lentils, making it highly versatile for various food processing applications.

Q: When should the reject ratio be adjusted during operation?

A: The reject ratio, which is adjustable from the touch screen interface, should be modified based on the purity requirements and quality of the input material. Adjusting the ratio allows for optimal balance between product quality and yield depending on batch characteristics.

Q: Where can this machine be used in the food industry?

A: This color sorter is commonly installed in food processing industriessuch as pulse milling and grain sorting plantswhere high throughput and accuracy are essential for ensuring product quality and meeting export standards.

Q: What process does the machine follow for color sorting?

A: The machine guides pulses through six channels where they are illuminated and scanned by CCD cameras. Defective pulses, based on color or flaws, are quickly ejected, while sorted high-quality product is collected for packaging or further processing. Settings can be configured through the control panel.

Q: How is the machine operated and what are its usage benefits?

A: Operation is fully automatic, managed via a user-friendly touch screen. This reduces manual labor, ensures consistent product quality, and boosts sorting efficiency up to 3 tons per hour, benefiting exporters, manufacturers, and suppliers seeking high accuracy and output.

Q: What are the main benefits of using this machine for pulse sorting?

A: The primary benefits include achieving up to 99.9% sorting accuracy, high operational speed, customizable settings, minimal noise, robust stainless steel frame, low power consumption, and reliable after-sales supportmaking it ideal for food processors aiming for superior quality and productivity.

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