Peanut Color Sorting Machine

Peanut Color Sorting Machine

Keeping high quality as our forte, we are engaged in manufacturing, exporting and supplying supreme quality Peanut Color Sorting Machine. Highly reckoned due to its smooth functioning and high production capacity, the offered machine is enormously used in food processing industry. For the manufacturing of this machine, our ingenious professionals use premium grade components and upgraded technology. Further, this Peanut Color Sorting Machine can be purchased from us in varied technical specifications as per the application requirements of clients at reasonable rates.

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Advanced Sorting Technology for Peanuts

The Peanut Color Sorting Machine utilizes a high-resolution CCD camera and powerful imported ejector valves for unmatched precision in detecting and removing unsatisfactory peanuts. Its multi-mode sorting allows for simultaneous color, shape, and defect sorting. The combination of cutting-edge vision and mechanics ensures clear separation of quality product with minimal loss and low rejection ratio, setting a new standard in automated sorting.

Fully Automated and User-Friendly Operation

Controlled via an intuitive touchscreen PLC system, the machine streamlines the sorting process for ease of use. Adjustable settings accommodate diverse sorting needs and capacities, processing up to 5 tons of peanuts per hour. Its stainless steel construction and included high-efficiency air compressor guarantee both durability and reliable performance, even under long hours and varying plant conditions.

FAQs of Peanut Color Sorting Machine:

Q: How does the Peanut Color Sorting Machine achieve high accuracy in sorting?

A: Equipped with a high-resolution color CCD camera and imported high-speed ejector valves, the machine detects and separates peanuts based on color, shape, and defects. Its advanced vision system ensures sorting accuracy up to 0.01 mm, delivering a final product with 99.9% accuracy.

Q: What is the process for operating this peanut sorting machine?

A: Operation begins by feeding unsorted peanuts into the machine. The integrated camera inspects each peanut, while the PLC touchscreen allows parameter adjustments. Approved peanuts pass through, while rejects are quickly removed by the ejector valves using high-efficiency compressed air.

Q: When is this machine most beneficial during peanut processing?

A: The Peanut Color Sorting Machine proves most valuable immediately after harvesting or before packaging. It efficiently removes discolored, misshapen, or defective peanuts, ensuring only high-quality kernels move forward in the processing line or to export.

Q: Where can this peanut sorting machine be installed?

A: Designed with a robust stainless steel body and adaptable operating temperature range (-10C to 50C), the sorter is suitable for installation in various food processing plants, especially in peanut processing facilities across India and similar environments.

Q: What benefits does the multi-mode sorting provide for manufacturers?

A: Multi-mode sorting enables the machine to detect variances in color, shape, and defects simultaneously, increasing throughput quality and reducing manual intervention. This flexibility helps manufacturers consistently meet strict industry standards and minimize waste.

Q: How is maintenance handled for the Peanut Color Sorting Machine?

A: Thanks to high-quality components like stainless steel and LED lighting, maintenance requirements are minimal. Routine cleaning and periodic checks of the air compressor and camera system help ensure long-lasting, smooth operation.

Q: What is the typical output capacity for this machine, and is it adjustable?

A: The machine is designed to handle 2 to 5 tons of peanuts per hour. Output can be adjusted according to sorting requirements through the PLC control system, allowing operators to optimize productivity for varying batch sizes.

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