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Multi Grain Color Sorter Machine

Multi Grain Color Sorter Machine

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Advanced Digital Sorting Technology

This machine utilizes high-resolution CCD camera sensors paired with digital image processing to identify and separate grains based on subtle color differences. The result is exceptional sorting precision across multi-grain applications, including rice, wheat, maize, pulses, and seeds. Customizable color sorting ensures your specific needs are met.


Efficient and User-Friendly Operation

With a user-centric touch screen control panel, operators can easily configure settings and monitor the sorting process. The automatic air self-cleaning system and durable stainless steel construction minimize downtime and maintenance requirements, supporting continuous high-yield operations.


Robust Performance and Capacity

Engineered for industrial processing, this sorter achieves high throughput of 25 tons per hour while maintaining exceptionally low noise levels. Its adjustable reject output and six sorting channels further enhance operational flexibility, catering to exporters, manufacturers, and suppliers across India.

FAQs of Multi Grain Color Sorter Machine:


Q: How does the Multi Grain Color Sorter Machine improve grain sorting efficiency?

A: By utilizing high-resolution CCD sensors and advanced LED illumination, the machine applies digital image processing to distinguish grains by color at speeds up to 6000 grains per second, ensuring both speed and accuracy (99.99%) for a high-yield output.

Q: What types of grains can the color sorter handle?

A: The Multi Grain Color Sorter Machine is designed for rice, wheat, maize, pulses, seeds, and other multi-grain varieties, making it versatile for exporters, manufacturers, and suppliers needing flexible sorting solutions.

Q: When is the color sorter machine most useful in the production process?

A: It is most effective post-cleaning and pre-packaging, where precise color-based sorting is required to eliminate defective, discolored, or unwanted grains, enhancing product quality before distribution.

Q: Where should the machine be installed for optimal performance?

A: Install the machine in a well-ventilated production facility with access to a stable 220V/50Hz power supply and an external air compressor providing 0.60.8 MPa pressure. Ensure enough space for its dimensions (2100 mm x 1480 mm x 1870 mm) and 1200 kg weight.

Q: What is the sorting process utilized by this machine?

A: The system feeds grains through the six channels, where CCD cameras and LED lighting analyze grain color. Digital image processing then sorts grains, and unacceptable items are automatically rejected via adjustable output, assisted by an air self-cleaning mechanism.

Q: How is the cleaning and maintenance managed?

A: The machine features an automatic air self-cleaning system that minimizes manual intervention and helps sustain optimal performance, reducing downtime and simplifying routine maintenance for operators.

Q: What are the main benefits of using this color sorter machine?

A: Key benefits include high sorting accuracy, fast processing speed, low noise operation (60 dB), robust stainless steel construction, and a user-friendly interface, all contributing to improved product quality and operational efficiency for bulk grain producers.


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