Groundnut Color Sorting Machine

HIGH SPEED HD CAMERA

Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing
AI-machine learning technology
Intelligent sorting technology
Intelligent study data classification
5400x3 pixel RGB sensor
Image can be taken upto 122 million pixels per second
High level AI-machine learning technology, user friendly interface, easy operation
Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.
High end specifications ensure high stability with high sorting accuracy
Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product
FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor
HD lense for clear imaging

HMI

MARK brand full HD colorful 10.1 touch screen
Easy to use interface
Customer friendly user interface
Linux based operating systems
Powerful communication system

FEEDER

Closed loop sensor based feeder systems self calibration
Material, even feeding system
Specifications of Commandor:-
Chute Option Available 1 Chute 32 Channels 1 Chute 63 Channels 1 Chute 2 Chute 3 Chute 4 Chute 5 Chute 6 Chute 7 Chute 8 Chute 10 Chute 12 Chute
Chute Distribution (P+S+F) 1 1 1 1+1 2+1 2+1+1 3+1+1 4+1+1 4+2+1 5+2+1 6+2+2
or
6+2+1+1 7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal 0.500 to 1.0 0.75 to 1.5 0.75 to 1.5 1 to 2 1.5 to 2.5 2 to 4 3 to 5 3.5 to 5.5 4 to 6 5 to 7 6 to 8 7 to 9
No. of Camera (F&R) 1+1 1+1 1+1 2+2 3+3 4+4 5+5 6+6 7+7 8+8 10+10 12+12
Air Requirement @7.5cm² 15 CFM 28 CFM 28 CFM 38 CFM 54 CFM 72 CFM 96 CFM 113 CFM 132 CFM 150 CFM 180 CFM 230 CFM
Compressor Requirement 5 HP Screw 7.5 HP Screw 7.5 HP Screw 10 HP Screw 15 HP Screw 20 HP Screw 25 HP Screw 25 HP Screw 30 HP Screw 30 to 40 HP Screw 40 HP Screw 50 HP Screw
Dimension (LxWxH) Ft 1.94 x 4.16 x 4.76 3 x 4.65 x 4.81 3.63 x 4.88 x 5.97 4.1 x 4.88 x 5.97 5.19 x 4.88 x 5.97 6.33 x 4.88 x 5.97 7.46 x 4.88 x 5.97 8.59 x 4.88 x 5.97 9.73 x 4.88 x 5.97 10.87 x 4.88 x 5.97 13.83 x 4.88 x 5.97 16 x 4.88 x 5.97
Cabin Dimension (LxWxH) Ft Movable type
with wheel Movable type
with wheel 7x10x8 8x10x8 9x10x8 10x10x8 12x10x8 13x10x8 14x10x8 16x10x8 18x10x8 20x10x8
Technical Details

Advanced Optical Color Sorting Technology

This machine uses an advanced CCD color camera paired with high brightness LED lamps, allowing optical automatic sorting with remarkable precision. The system efficiently detects and separates groundnuts based on color discrepancies, achieving a sorting accuracy of up to 98%. Its 63 channels help streamline large sorting batches, making it ideal for industrial use and boosting productivity.

User-Friendly Interface and Operation

Operating the machine is straightforward, thanks to its 7-inch LCD touch screen interface. This user-friendly display allows operators to manage settings effortlessly, monitor performance, and adjust sorting parameters in real time. Designed to minimize training requirements and maximize accessibility, the interface streamlines workflow for both experienced and new users.

Durability and Low Noise Performance

Built with a stainless steel frame, the Groundnut Color Sorting Machine ensures lasting durability, easy cleaning, and resistance to harsh industrial environments. An integrated 7.5 HP air compressor maintains consistent air pressure between 0.6-0.8 MPa, supporting efficient operation with minimal noise. This combination of robust construction and quiet performance contributes to a more sustainable and comfortable workplace.

FAQs of Groundnut Color Sorting Machine:

Q: How does the Groundnut Color Sorting Machine identify and separate defective groundnuts?

A: The machine utilizes an advanced CCD color camera and high brightness LED illumination to optically scan the groundnuts. This technology instantly detects color irregularities, and defective items are removed using the integrated air jet system. The result is efficient and precise sorting with a reject ratio of 8:1.

Q: What is the main benefit of using this sorting machine in industrial production?

A: By automating the sorting process, the machine drastically enhances product quality and consistency. Its 98% accuracy ensures only optimal groundnuts are selected, reducing manual labor costs, boosting throughput to 1.5 tons per hour, and improving overall operational efficiency.

Q: When should the Groundnut Color Sorting Machine be used in the processing line?

A: This machine is best integrated after primary cleaning, just before packing or further processing stages. Sorting groundnuts at this point ensures impurities and off-color pieces are removed, maintaining product standards and safeguarding downstream equipment.

Q: Where can this sorting machine be installed for optimal performance?

A: It should be installed in industrial processing environments such as groundnut, pulse, or seed factories. The stainless steel frame and compact dimensions (1890 x 1540 x 1895 mm) allow it to fit into standard factory layouts, while also supporting hygienic operation.

Q: What is involved in the sorting process performed by the machine?

A: Groundnuts are loaded onto the system, and as they pass through the sorting channels, the CCD camera and LED lamps scan each piece for color anomalies. When a defect is detected, compressed air removes the unwanted item. Sorted groundnuts continue to the output for further handling.

Q: How user-friendly is the machine, and what kind of support does it provide during operation?

A: The machine offers a 7-inch LCD display with a touch interface, making operation intuitive. Settings and performance can be updated in real time, and error notifications are displayed for user guidance. This design minimizes the need for extensive training and ensures easy process management.

Q: What maintenance is required to keep the machine running efficiently?

A: Routine cleaning of the stainless steel frame, regular checks of the air compressor, and occasional calibration of the CCD camera and LED lamps are recommended. Manufacturers, exporters, and suppliers in India provide dedicated support and spare parts for ongoing maintenance and troubleshooting.

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