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Coffee Color Sorter

Coffee Color Sorter

HIGH SPEED HD CAMERA

  • Ultra HD imaging and analysis technology, high-speed processing, accurate identification, intelligent image processing

  • AI-machine learning technology

  • Intelligent sorting technology

  • Intelligent study data classification

  • 5400x3 pixel RGB sensor

  • Image can be taken upto 122 million pixels per second

  • High level AI-machine learning technology, user friendly interface, easy operation

  • Multi-function, Multi-purpose, Widely used for all sorting purposes of Rice, Wheat, Dal, Pulses, Grains, Seeds, Plastics, Quartz & etc.

  • High end specifications ensure high stability with high sorting accuracy

  • Combined with color sorting, AI sorting-sort difficult impurities like micro color differences in the Product

  • FPGAs Based best-in-class signal processing capabilities for high bandwidth applications built on the 28nm HPL processor

  • HD lense for clear imaging

HMI

  • MARK brand full HD colorful 10.1 touch screen

  • Easy to use interface

  • Customer friendly user interface

  • Linux based operating systems

  • Powerful communication system

FEEDER

  • Closed loop sensor based feeder systems self calibration

  • Material, even feeding system

Specifications of Commandor:- 

Chute Option Available1 Chute 32 Channels1 Chute 63 Channels1 Chute2 Chute3 Chute4 Chute5 Chute6 Chute7 Chute8 Chute10 Chute12 Chute
Chute Distribution (P+S+F)1111+12+12+1+13+1+14+1+14+2+15+2+16+2+2
or
6+2+1+1
7+3+2
or
7+2+2+1
Output (TPH) for Rice/Dal0.500 to 1.00.75 to 1.50.75 to 1.51 to 21.5 to 2.52 to 43 to 53.5 to 5.54 to 65 to 76 to 87 to 9
No. of Camera (F&R)1+11+11+12+23+34+45+56+67+78+810+1012+12
Air Requirement @7.5cm²15 CFM28 CFM28 CFM38 CFM54 CFM72 CFM96 CFM113 CFM132 CFM150 CFM180 CFM230 CFM
Compressor Requirement5 HP Screw7.5 HP Screw7.5 HP Screw10 HP Screw15 HP Screw20 HP Screw25 HP Screw25 HP Screw30 HP Screw30 to 40 HP Screw40 HP Screw50 HP Screw
Dimension (LxWxH) Ft1.94 x 4.16 x 4.763 x 4.65 x 4.813.63 x 4.88 x 5.974.1 x 4.88 x 5.975.19 x 4.88 x 5.976.33 x 4.88 x 5.977.46 x 4.88 x 5.978.59 x 4.88 x 5.979.73 x 4.88 x 5.9710.87 x 4.88 x 5.9713.83 x 4.88 x 5.9716 x 4.88 x 5.97
Cabin Dimension (LxWxH) FtMovable type
with wheel
Movable type
with wheel
7x10x88x10x89x10x810x10x812x10x813x10x814x10x816x10x818x10x820x10x8

 Technical Details 



Advanced Sorting Technology

Equipped with CCD and full-color camera systems, this coffee color sorter meticulously identifies and separates defective beans from each batch. The LED long-life illumination ensures optimal visibility for the sensors, while the touchscreen interface allows for precise adjustments and straightforward operation. The automatic dust cleaning feature keeps the system running efficiently and reduces maintenance downtime.


Flexible and Efficient Performance

The coffee color sorter boasts an adjustable reject ratio (8:1) and supports single or double sorting modes to meet diverse processing needs. With a capacity ranging from 1 to 3 tons per hour, users can choose the model that best fits their production requirements. The system operates at a high accuracy rate of at least 99%, providing consistently high-quality sorted coffee beans for industrial purposes.

FAQs of Coffee Color Sorter:


Q: How does the coffee color sorter differentiate between defective and quality coffee beans?

A: The coffee color sorter utilizes advanced CCD and full-color camera systems to detect subtle color differences in coffee beans. Defective beans are identified based on pre-set sorting parameters using the touchscreen interface, and are separated through a precise ejection mechanism, ensuring 99% accuracy.

Q: What benefits can industrial coffee producers expect from using this sorter?

A: Industrial users can expect uniform sorting quality, reduced labor costs, enhanced production efficiency, and minimal product wastage. The automatic dust cleaning system maximizes uptime, and the high sorting accuracy ensures that only the best beans progress through the processing line.

Q: Where is the coffee color sorter suitable for installation and use?

A: This coffee color sorter is ideal for industrial coffee processing plants, export facilities, and large-scale commercial coffee suppliers. Its robust build, adaptability to temperatures from -20C to +40C, and stable voltage requirements make it compatible with various industrial environments across India.

Q: What is the process for operating the coffee color sorter?

A: Operation involves feeding raw coffee beans through the vibratory feeder, configuring sorting parameters via the touchscreen interface, and initiating the sorting sequence. The system automatically sorts and ejects defective beans, while the automatic dust cleaning ensures clear sensor operation throughout the process.

Q: When should the reject ratio and output settings be adjusted?

A: Adjust the reject ratio and output settings when switching between different grades or sizes of coffee beans, or when aiming to optimize yield versus purity depending on market requirements. These settings can be easily modified through the machines intuitive touchscreen controls.

Q: How does the automatic dust cleaning system contribute to the machines efficiency?

A: The automatic dust cleaning system prevents dust accumulation on sensors and internal components, maintaining accurate bean detection and minimizing manual maintenance, which results in continuous, reliable operation and reduced downtime.


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